3D Printing Foundry Sand

INCAST® 3D

In 3D sand printing, everything depends on the effectiveness of the sand foundries use. Our INCAST 3D Printing foundry sand exhibits a great balance between density, grain shape, and permeability. Our high-purity, round, 99%+ quartz sand is pH neutral with superior roundness to ensure pack density for accurate layer-by-layer binder jetting that creates complex cores and molds with superior surface finish.

Don't Let Sand be the Variable in your 3D Printing Operation.

More and more foundries rely on 3D printing technology for proof of concept, rapid prototyping, and production of high-complexity castings, giving them desired flexibility in design optimization, lowering tooling cost and reducing their waste by recycling sand. INCAST 3D printing sand delivers silica sand that exhibits a great balance between density, grain shape, and permeability.

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In 3D sand printing, everything depends on the effectiveness of the sand foundries use. The selection of silica sand requires the understanding of how it will impact printing operation. A minor deviation of the print media can have a large impact on the final printing outcome. The iterative creation process must be repeatable under many different environmental conditions, from the first to last layer, that are present in small to medium foundries to be successful, all while trying to use the most cost-effective printing media available.

INCAST 3D contains high-purity, round, 99%+ quartz sand that is pH neutral. The low turbidity and superior roundness ensure pack density for accurate layer-by-layer binder jetting that creates complex cores and molds with superior surface finish.

 

 

The precision of INCAST Foundry Sand tailored formulations minimizes the need for costly additives and reduces waste, enabling higher productivity and efficiency. Covia’s expertise helps customers improve casting quality, solve complex production challenges and meet the demands of today’s competitive and evolving metal casting industry.

 

 

At Covia, we apply decades of metal casting expertise to your production challenges, combining deep industry knowledge with a forward-looking approach. Our mineral experts understand the behavior of our products in real-world applications and provide effective troubleshooting when needed. With the support of Covia’s Analytical Services Laboratory, we offer both standard and customized testing to help customers validate performance and optimize their processes.

INDUSTRY-LEADING LOGISTICS

Covia boasts the largest footprint for foundry sand in North America. Our strategically located mines and expansive distribution network ensure the most cost-effective transport and continuous supply, even during disruptions. Supported by robust logistics expertise, Covia delivers unmatched stability and reliability for foundries of all sizes.

SAND SEGREGATION: 45° VS 60° DISCHARGE ANGLE IN ROUND SILOS

Learn how Covia customizes each product with precision and expertise in our Sand Segregation video. See the difference in discharge methods and loading systems for coarse vs. fine sand. Watch how we tailor sand solutions to meet your exact needs.

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Contact Covia today at 1.800.243.9004 or Sales@CoviaCorp.com, or click to fill out this form.

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